Automated Fluid Dispensing Systems
In the realm of fluid application, Designetics leads the way with our Automated Fluid Dispensing Systems, meticulously designed to cater to the diverse needs of modern manufacturing environments.
By integrating precision, efficiency, and user-centric interfaces, we offer solutions that redefine fluid application, ensuring reliability and excellence in every drop.
Our Automated Fluid Dispensing Systems
Navigating through the intricate details, we provide a thorough comparison of four distinct automated fluid dispensing systems, each crafted with subtle differences to meet diverse operational needs.
Autoprime CE
e3mini
e3minimax
e3multi
Bottle Holder
Dispenser
Autoprime CE®
Specifications
Introducing the AUTOPRIME CE, a robust and efficient positive displacement pump with advanced servo motor technology, offering precise fluid application, diverse control options, and compatibility with Designetics accessories for high-performance dispensing.
Control
PLC or Robot Controller
Power
220V
Communication
Ethernet/IP or Modbus TCP (RJ45)
Bottle Holder™ with Level Sensor
Specifications
The Bottle Holder pairs with our systems to securely seal fluid containers. Equipped with a low-level sensor, the Bottle Holder monitors fluid levels and triggers HMI alerts when material runs low—ensuring timely refills and uninterrupted operation.
Control
Wired to Autoprime CE
Handheld Remote
Specifications
The 6000 Handheld Remote transforms manual fluid dispensing into a semi-automated process for greater consistency and control. Compatible with all Designetics systems, it signals the pump to dispense fluid through disposable tubing. Ideal for streamlining bottle-based workflows.
Control
Wired to Autoprime CE.
Select the Flow of Your Fluid Dispensing Process
Explore the realm of possibilities as you tailor the output of your fluid dispensing journey. Whether you opt for manual, semi-automated, or fully automated, Designetics ensures a seamless transition and impeccable results.
Manual
Our automated fluid dispensing systems have manual capabilities to exemplify simplicity and control. They allow for hands-on interaction, ensuring precision and adaptability for smaller-scale applications or intricate tasks. These systems are especially suitable for operations where detailed attention and customization are essential, providing a perfect blend of user involvement and reliability.
Semi-automated
Serving as a harmonious blend, our semi-automated fluid dispensing systems combine the finesse of manual control with the sophistication of automation. These systems are ideal for dynamic environments where both flexibility and efficiency are paramount. They adeptly cater to a diverse range of applications, striking a balance between user input and automated precision.
Automated
Unleash the full potential of technology with our fully automated fluid dispensing systems. Engineered specifically for high-volume and complex tasks, these systems are designed to optimize throughput, minimize human intervention, and guarantee consistent, high-quality outcomes. Perfect for large-scale operations, our automated dispensing systems represent the pinnacle of technological advancement in fluid application.
The Benefits of Automated Fluid Dispensing Systems
Request a ConsultationUncover the multitude of benefits delivered by our advanced fluid dispensing systems.
Poka Yoke Designed Systems
Incorporating Poka Yoke principles, our systems are designed to prevent errors, significantly boosting reliability and safety across various applications. This detailed crafting results in a smoother, more dependable production process, ensuring each task is executed with the highest degree of accuracy and assurance.
Improved Precision & Consistency
Experience unparalleled precision and consistency with Designetics. Our innovative systems are engineered to ensure accurate and uniform fluid application, meeting stringent quality standards. Every product produced embodies our commitment to excellence, reflecting our pursuit of reliability and superior quality in manufacturing processes.
Increased Efficiency & Throughput
Elevate your production with our systems, meticulously designed to enhance efficiency and throughput. They are pivotal in boosting manufacturing output and reducing lead times, creating a highly productive environment, and ensuring seamless operations.
Enhanced Control & Monitoring
Unlock unparalleled control and real-time monitoring with our advanced systems. They facilitate immediate adjustments and constant supervision, guaranteeing operations are consistently optimized for efficiency and quality, ensuring every process is under meticulous oversight.
Reduced Material Waste
Championing sustainability, our systems ensure precise application and minimal excess, significantly reducing material waste. They are integral to promoting eco-friendly manufacturing and are indispensable in the pursuit of environmentally conscious production practices.
Operator Safety
Prioritizing safety, our systems integrate essential features and ergonomic designs, establishing a secure and operator-friendly environment. We are committed to ensuring that the well-being of every operator is safeguarded, making safety an uncompromised value in our design philosophy.
Contact Us and Explore Automated Fluid Dispensing Solutions Specific to Your Needs.
Start a ConversationProduction Examples
Implement automated fluid dispensing systems in the footwear industry to apply glues and sealants, ensuring durable and water-resistant bonds between materials.
Semi-automatically apply high-strength adhesives to aerospace components, ensuring a secure bond with minimal adhesive waste.
Utilize automated fluid dispensing systems to apply adhesives and sealants in the assembly of medical devices, ensuring sterility and reliability with optimal material usage.
Why Choose Designetics for Your Automated Fluid Dispensing Systems
Entrust your fluid dispensing needs to Designetics, where innovation meets practicality. Our fluid dispensing systems are a testament to our commitment to quality, precision, and reliability.
With a keen eye on the ever-evolving industry demands, we continually refine our solutions, ensuring that they not only meet but exceed expectations.
When you choose Designetics, you’re embracing a partnership grounded in expertise, dedicated support, and a shared vision for excellence.
Ready to optimize your production with state-of-the-art fluid dispensing systems? Contact us today for a free consultation and see how we can help you achieve excellence in manufacturing.
Frequently Asked Questions
How do I know if an automated fluid dispensing system is right for my process?
If you need greater throughput, more consistent results or reduced material waste, automation may be the answer. Designetics offers manual, semi-automated and fully automated systems, giving you flexibility to scale from small, hands-on tasks to large-scale production.
What types of fluids can automated dispensing systems handle?
Our systems manage a wide variety of fluids, including adhesives, sealants, lubricants, coatings and primers. Positive displacement pump technology, like in the Autoprime CE®, ensures accurate, repeatable application.
Can automated systems handle different viscosity levels or thicker fluids?
Yes. Systems can be adjusted for everything from low-viscosity solvents to heavy adhesives.
What should I consider before investing in an automated dispensing solution?
Think about:
- Production goals (throughput, volume, quality targets)
- Material characteristics (viscosity, cure time, sensitivity)
- Integration (compatibility with robotics, conveyors, PLCs)
- Scalability (ability to expand from manual to full automation)
Our team can walk you through each factor to ensure the best return on investment.
How much downtime can I expect for system setup or changeovers?
Changeovers are designed to be quick. While timing depends on configuration, features like intuitive controls and modular accessories—such as Bottle Holders™ and Applicator Tracks™—keep downtime to a minimum.
Do you provide installation and training services for new systems?
Yes. We can handle installation and offer both on-site and virtual training, so your team can get up to speed with confidence.
Can an automated system work with my existing production setup?
In most cases, yes. Our systems are designed for compatibility with common controllers and robotics. Add-ons such as the Ce360™ laser scanner make integration even easier.
What are the maintenance requirements for automated dispensing systems?
Maintenance is simple and user-friendly. Systems include easy tubing changes and durable components. Routine cleaning, checking wear parts and refilling fluids—supported by low-level sensors—help ensure consistent performance with minimal downtime.
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Tips for Fluid Dispensing System Maintenance
Efficiency starts with a system you can rely on. When your fluid dispensing equipment is well-maintained, it delivers consistent performance, minimizes waste, and helps avoid costly disruptions. It also ensures your fluids—whether adhesive, coating, or lubricant—are applied with precision every time.
Maintenance isn’t a one-time task, it’s an ongoing strategy. Simple actions like regular inspections, cleaning, and calibration, along with leveraging automation where possible, can make a big impact on system performance and longevity. The following tips will help you stay ahead of potential issues and keep your operations running smoothly.
Overcoming Fluid Dispensing Problems for Specialty Chemicals
Precise fluid dispensing is critical when working with specialty chemicals. Those materials are often high-value, performance-driven and application-sensitive. So, even a small dispensing error can compromise quality, efficiency and safety.
The unique nature of specialty chemicals introduces challenges that basic systems can’t always handle. From variations in viscosity to strict environmental and safety requirements, choosing the right dispensing technology is essential for optimizing performance and minimizing risk.
Chemical Fluid Management Challenges and How to Overcome Them
In manufacturing and distribution environments that rely on chemicals, effective fluid management is more than a matter of efficiency. It’s a matter of safety, precision and product quality. Chemical fluid management involves storing, handling, dispensing and disposing of chemical fluids used in production processes. Poor management can lead to costly downtime, compromised safety, inconsistent product results and material waste.
Chemical fluids also present unique challenges, including leaks, contamination and equipment wear. You can address those challenges, improve your bottom line and protect your team with the right strategies and equipment.