Designetics Logo

May 10, 2024

How to Achieve Aerospace Manufacturing Automation

In the fiercely competitive realm of aerospace manufacturing, automation emerges as a pivotal strategy for enhancing efficiency and slashing production times. Amidst escalating demands for aircraft and the critical need for precise assembly operations, the adoption of automation in aerospace manufacturing transcends mere trend status—it becomes an essential strategy for survival and growth.

As manufacturers grapple with the dual challenges of adhering to rigorous quality standards and managing escalating costs, the integration of advanced technologies is indispensable. This progression towards automation not only refines production processes but also ensures that the aerospace sector can meet the evolving demands of modern air travel and defense logistics. A significant stride in this automation journey is the integration of sophisticated fluid dispensing systems, which are reshaping the landscape of aerospace manufacturing.

The Role of Fluid Dispensing Systems in Aerospace Automation

At the core of aerospace manufacturing’s pivot towards automation are fluid dispensing systems, which serve as crucial enablers of precision and consistency across various production tasks. These systems are adept at delivering a range of fluids—such as adhesives, sealants, and lubricants—with pinpoint accuracy, a critical factor in maintaining the integrity of aerospace components.

The shift to automate these dispensing processes allows manufacturers to mitigate human error, uphold consistent material application standards, and markedly enhance the quality of the end products. As technology advances, these systems are increasingly capable of managing more intricate dispensing patterns and handling diverse fluid viscosities, rendering them indispensable in contemporary aerospace manufacturing environments.

Enhancing Efficiency with Automation

Automated fluid dispensing systems significantly bolster efficiencies within aerospace manufacturing workflows. By diminishing the need for manual labor, these systems reduce cycle times and labor costs, thereby boosting overall production throughput. The meticulous application of materials, such as adhesives and coatings, not only expedites the assembly process but also curtails waste, further optimizing resource utilization. In an industry where precision and resource management are paramount, the transformative impact of automation in fluid dispensing is both substantial and quantifiable.

Precision Control Features

The advanced technological features of automated fluid dispensing systems are evident in their precision control capabilities. These systems are outfitted with sophisticated sensors and programming functionalities that enable precise control over dispensing volumes and patterns—essential for upholding the stringent standards of aerospace manufacturing. Features such as auto-adjusting flow rates and real-time feedback mechanisms ensure that each material application aligns perfectly with aerospace specifications, thereby minimizing production variances and defects.

Robotic Arm Integration

The integration of fluid dispensing systems with robotic arms marks the pinnacle of automation in aerospace manufacturing. This combination fosters the creation of fully automated manufacturing cells that operate with minimal human intervention. Robotic arms equipped with fluid dispensing technologies can perform complex, repetitive tasks with unmatched precision and dependability. This integration not only accelerates production rates but also enhances the safety of manufacturing environments by performing potentially hazardous tasks, thereby reducing the risk to human operators.

Applications of Automated Fluid Dispensing in Aerospace

  • Adhesive Bonding: Automated systems apply adhesives with exactitude for structural bonding, vital for assembling critical components to precise tolerances.
  • Sealing: To ensure air and fluid-tightness in aerospace components, automated dispensing systems uniformly apply sealants, pivotal for maintaining operational safety and durability.
  • Potting: Automated dispensing systems deliver exact quantities of potting compounds to protect sensitive electronic components from environmental factors, thus enhancing component reliability.
  • Coating: These systems apply protective coatings to aerospace parts efficiently, crucial for resisting corrosion and wear. This precise application extends the lifespan of components exposed to severe environmental conditions and ensures they meet rigorous industry standards.


As the landscape of aerospace manufacturing continues to evolve, the role of automation becomes increasingly central—not only in enhancing efficiency but also in ensuring the precision and reliability of each aircraft produced. Automated fluid dispensing systems, with their seamless integration into broader manufacturing systems, stand as a key component in this transformative era.

Automated Fluid Dispensing Solutions for the Aerospace Industry

Designetics excels in providing state-of-the-art automated fluid dispensing solutions tailored for the aerospace industry. Our innovative systems are designed to confront the unique challenges of aerospace manufacturing, ensuring precision, efficiency, and reliability. Discover how Designetics can elevate your production capabilities and propel your manufacturing processes into the future.